// CABLE SIZING // CASTLE TOWER
Cable Sizing Worked Example • AS/NZS 3000:2018 Table 5.1 & AS/NZS 3008.1.1

Castle Tower Submains Cascade • Worked Example

High-capacity reticulation network fed from dual 1000kVA padmount substations through Main Switchboards MSB-01 & MSB-02 to Residential (ILU) & House Services (MDB-H) towers. Interactive waterfall resolves active feeder sizing, conductor loop impedance, and required earthing conductors.

✓ AS/NZS 3000 Compliance Audit: 44 Feeds Verified (0 Undersized) • 5 Engineering Clarifications Audited: Lifts 6mm² vs 10mm² (Spec Choice), HDB-B1 integral 4C+E earth, MDB-H 185mm² Al verified for Zs impedance match, Substation MEN main earth clarified.
Total: 44 Feeds Length: 4,710 m Status: 100% Verified
AS/NZS 3000 Rule: Al Phase: Table 5.1 Col 3 → max(2 sizes up [thermal], ×1.64 [Zs impedance]) • Cu Phase: Table 5.1 Col 2 • 400mm² Al: Thermal = 150mm², Zs = 185mm² → Use 185mm² Al (Match) • Status Language: Green = Match • Amber = Spec Choice • Red = Undersized • Grey = 4C+E Integral
▶ ⚡ Primary Substations & Consumers Mains
2 Feeds • Verified Baseline Dual 1000 kVA (400V, 50kA Prospective)
Technical Note on Parallel Incomers: Consumer mains comprise 4 × 400 mm² Cu conductors per phase (1,600 mm² total). AS/NZS 3000 Table 5.1 Column 2 caps empirical main earthing conductor at 120 mm² Cu for active conductors ≥ 400 mm². Adiabatic Status: S = I√t / K = 50,000 × √1.0 / 143 ≈ 350 mm² Cu for 1.0s withstand. 120 mm² Cu relies on upstream service protection clearing in ≤ 0.12s (I²t ≤ 2.94 × 10⁸ A²s). (Same sizing basis applies for Randwick 8 × 300/400 mm² incomers).
▶ 🏢 Main Switchboard 1 (MSB-01) Reticulation
9 Feeds • All Verified ✓ Building C Submains & Basement EV Infrastructure
Building C Tower & House Services Submains (4 Feeds) ✓ All Match
Basement EV Charging Infrastructure (5 Feeds • 95mm² Al) ⚠️ Runs ≥80m Flagged for Appendix B
▶ 🏛️ Main Switchboard 2 (MSB-02) Reticulation
28 Feeds • Verified ✓ Building A & B High-Rise Towers, Lifts & EV
Building A (Core A) High-Rise Riser, Lifts & ILU Panels (12 Feeds) MDB-H.A 185mm² Al Match • Lifts Spec Choice
Building B (Core B) High-Rise Riser, Lifts & ILU Panels (11 Feeds) MDB-H.B 185mm² Al Match • HDB-B1 Integral 4C+E
Core A & B Basement EV Charging Infrastructure (5 Feeds • 95mm² Al) ⚠️ Runs ≥80m Flagged for Appendix B